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Van Air Systems
2950 Mechanic Street
Lake City, PA 16423 USA
Phone: 800-840-9906
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Fundamentals of
Compressed Air Treatment
When:March 24th, 2010
Time: 3:00pm EST

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Compressed air discharged from an air compressor is hot and loaded with water vapor. An after-cooler reduces the temperature of the compressed air, causing a substantial amount of the entrained moisture to condense. Each 20°F reduction in temperature causes approximately 50% of the entrained water vapor to condense. This moisture is then removed from the compressed air system with a separator and drain assembly.

In a typical compressed air system, an after-cooler and separator are installed before the compressed air dryer. A properly sized after-cooler significantly reduces the water load that would otherwise be placed on the compressed air dryer.

Air-Cooled
Air-Cooled

In Van Air AC series air-cooled after-coolers, hot compressed air is introduced to the core as ambient air is drawn across it, leaving the exiting air cooler. AC series after-coolers are normally sized for a 15°F (or less) approach to ambient air. For example, a compressor discharges 250°F air and the after-cooler is located in 80°F ambient conditions. With a 15°F approach, the air exiting the after-cooler will be 95°F and saturated, and the moisture created by cooling from 250°F to 95°F will condense.


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Water-Cooled
Water-Cooled

Van Air WC series water-cooled after-coolers use water as a cooling medium. The cooling medium flows counter-currently through a shell and tube liquid-to-air heat exchanger. Countercurrent flow provides the most effective method of bringing the final compressed air temperature close to the cooling medium temperature. The air to be cooled is directed through multiple tubes. Each tube is helically enhanced to substantially increase the heat transfer capability over a plain tube.


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Climate-Cooled
Climate-Cooled

Van Air Climate-Cooled after-coolers reduce high compressed air temperatures to safe operating levels without using water or electricity. Hot air from the compressor enters the separator/manifold and is divided into smaller streams as it flows through A-shaped cooling arms. Heat is dissipated in these finned-tube cooling arms and carried away by atmospheric air flowing over the fins.


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